The Flooring Expert
Automatic Bottle Condiments Filling Machine
Video
Description
Delicious food needs seasoning to taste it, after cooking, seasoning to make food greatly improve the quality of our lives. Condiments can be divided into liquid condiments and sauce condiments according to the product form. Common condiments include soy sauce, cooking wine, vinegar, sugar water and so on. Because most condiments contain high sugar or salt content, the filling equipment has high anti-corrosion performance requirements. In the filling process, it is also necessary to solve the problems of bubbling and dripping. At the same time, it is particularly important to ensure the accurate filling quantity.
GEM-TEC condiment filling machine can meet the requirements of condiment equipment, in the process of filling condiments to ensure that the products meet the health requirements, at the same time, according to different products, different needs, we provide you with a variety of safe, reliable and high performance of a variety of models.
Conventional condiment filling machines use mechanical filling valves, because soy sauce or vinegar and other products are fermented with soy beans, contain high protein components, easy to foam when flowing. Therefore, when filling, it is necessary to use negative pressure to remove foam and ensure the filling accuracy. In addition, the filling valve, which was developed specifically for sauces, also prevents the filling liquid from dripping on the mouth or body of the bottle.
Technical Structure Features
1. Usually filling valve adopts high-precision mechanical filling valve, electronic weighing valve/electronic flowmeter valve can be selected according to different requirements of products. No matter what kind of valve can be done without drip, avoid bubbling affect liquid level.
2. Siemens control system is adopted, with high automatic control ability, all parts of the function is fully automatic operation, no operation is required after starting up (for example: filling speed follows the whole line speed, liquid level detection, liquid intake regulation, lubrication system, bottle cap conveying system)
3. The machine transmission adopts modular design, frequency conversion stepless speed regulation, wide range of speed regulation. The drive is equipped with automatic lubricating grease device, which can supply oil to each lubricating point according to the need of timing and quantity, with sufficient lubrication, high efficiency, low noise and long service life.
4. The height of the material in the filling cylinder is detected by the electronic probe, and the PLC closed-loop PID control ensures stable liquid level and reliable filling.
5. A variety of sealing methods (such as: plastic gland, plastic screw cap, etc.)
6. The material channel can be cleaned CIP completely, and the workbench and the contact part of the bottle can be washed directly, which meets the sanitary requirements of filling; Can be used according to the need of single-sided tilt table; Custom automatic CIP fake cups are also available.
7. According to the requirements of different products, filling and sealing types can be matched at will.
Application
For users with accurate filling volume requirements, electronic quantitative filling valves can be used, so that the bottle and filling valve are not in contact to avoid cross contamination. As long as the changing capacity is adjusted on the HMI, accurate switching can be achieved. For sauces with high viscosity, a weighing sensor can also be used for weighing filling. After the empty weight of the container is determined, the filling valve is opened when the bottle is detected. During filling, a weighing sensor detects the amount of product injected. Once the required weight is reached, the valve closes immediately. After a short resting period, recheck the weight. Just before reaching the bottle wheel, the valve is raised again to ensure that the bottle leaves the machine cleanly. This filling method can be customized with automatic CIP function, cleaning fake cup automatically mounted, CIP does not need manual operation.
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