Bridge Cutting Machine

Short Description:

Introduction

This machine adopts microcomputer control system and human-machine interface, combined with ultra-high precision rotary encoder to locate and infrared device, uses inverter to control left-right feeding, adjusts the speed according to the stone material. It uses hydraulic lifting system, combination of chrome-plated guide pin and wear guide bush, with small gap, wearable, beautiful structure, and guide sleeve with multi-layer seals , with waterproof , dust-proof , anti-spill , improving the service life, main motor uses brand energy-efficient motor, reduces the later using cost; worktable use super heavy large size profiles welding together, larger than the table in the market, with more durable.


Product Detail

Product Tags

This machine adopts microcomputer control system and human-machine interface, combined with ultra-high precision rotary encoder to locate and infrared device, uses inverter to control left-right feeding, adjusts the speed according to the stone material. It uses hydraulic lifting system, combination of chrome-plated guide pin and wear guide bush, with small gap, wearable, beautiful structure, and guide sleeve with multi-layer seals , with waterproof , dust-proof , anti-spill , improving the service life, main motor uses brand energy-efficient motor, reduces the later using cost; worktable use super heavy large size profiles welding together, larger than the table in the market, with more durable. Main parts adopt imported good-quality materials . Thus the whole machine is featured as high cutting efficiency , high cutting precision , high stability , easy–operating to suit specially cutting granite and marble with high value and big size.

Appellation Unit SQC450-4D SQC600-4D SQC700-4D
Max.disc diameter mm Φ450 Φ600 Φ700
Max.lifting stroke mm 220 350 470
Worktable size mm 3200×2000
Worktable rotation range(Optional) ° 0°,90°
0°~360° (Set up by each 45°)
Worktable turn-over degree ° 85°
Max.processing height mm 100 180 230
Water consumption m³/h 3
Power of main motor kW 15 18.5 22
Total power kW 21 24.5 28
Dimension(LxWxH) mm 6000×4800×3000 6000×4800×3200 6000×4800×3400
Weight kg 5700 (with steel base 6500kg ) 5800 (with steel base 6600kg ) 5900 (with steel base 6700kg )

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  • Machine part

    A. The touch screen adopts Chinese、English and Russian operation interface, Suitable for most countries and regions.(Customizable)

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    B. This machine adopt four guide column with double hydraulic lifting structure, with high stability to ensure the machine safe operation.It adopts solid chrome-plated four guide column with smooth surface and rust resistance. It is matched with the guide sleeve of ductile iron, multi-layer seal, internal oil-immersed lubrication, waterproof and dustproof, and durable. Only the fully sealed guide column and guide sleeve structure can be oil-immersed. Most of the guide column(old model) on the market adopt hollow structure, which has poor material properties and poor sealing performance, and only can be lubricated with butter. The dust generated by the stone cutting process is easy to stick with the butter, affecting the lubrication, the guide column is easy to be worn, and the failure rate is high.

    The mechanical parts are selected from standard grade castings, steel, and famous brand bearings with highest quality of materials, therefor the machine rigid is great and stable.The upper and lower connecting plates of the lifting are cast as a whole, with high precision andstable operation. Most of the products on the market are not integral castings, with poor precision and unstable operation.

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    C. The beam and side beams are cast as a whole,the overall rigidity is good, the mechanical strength is high, ensure that the quality of the machine is guaranteed.The beam and side beam adopt rack and pinion and v-shaped slide rail structure, with high precision, low failure rate and durable.The position of the transmission beam motor reducer is designed with waterproof offset printing to better protect the machine and extend the service life of the machine.

    Designed by Italian professional industrial design team, it adopts special automobile paint and special paint process combined with multiple anti-rust and anti-corrosion treatment, which is Exquisitely carved、smooth edge without burrs、practical and beautifu.The appearance is novel, the color is combined with Chinese red and dark blue. Chinese red is the color that the Chinese people like, symbolizing passion and joy; the deep blue symbolizes industry, full of design sense, futuristic, giving a strong visual impact. Innovative painting process, from the traditional machine painting process to the current single part painting process, fine workmanship, making parts more anti-corrosion, anti-rust, overall appearance.

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    Electric part

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    This machine adopts import and domestic famous brand electric components. Such as the inverter is from Japanese brand Mitsubishi; the switch button is from Germany brand SIEMENS; the relay and position switch is from Japan OMRON; the contactor is from Japan FUJI; the main cable is Nanping Sun brand from China first line brand. which is high quality、low failure rate and good stability.

    The left- right moving and the back- forth moving of the saw blade are driven by three-phase asynchronous motor ,and is equipped with a Japanese brand Mitsubishi inverter, combined with ultra- high precision rotary encoder, good running performance, which makes the machine run with high precision and stability, low maintenance cost and high cost performance.

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    The relay comes from the Japanese brand OMRON, the leader of the relay industry, with good product quality, high sealing, waterproof and dustproof, fast relay action, safe and reliable, long mechanical and electrical life and durable.

    The switch button adopts the German brand SIEMENS. It is a world-famous brand with good waterproof performance and safe and reliable quality.

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    Adopts the famous brand Inovance ‘s PLC computer operate system and 7 inch LCD touch scream, Each commonly used function button area in the screen is relatively large, which is convenient for daily control, plus the rapid response capability of the entire PLC computer operating system, and the sense of control and speed are very good. There will be no embarrassing phenomenon of the screen, it can also be controlled by the mechanical button at the bottom of the screen, and it can be selected in two ways of touch and physical control, reflecting the superior performance of the whole system.

    Worktable part

    The worktable is installed independently, hydraulic control horizontal rotation and 85° turnover, according to customer requirements, horizontal rotation can choose 0°、90° or 0° ~ 360° (located by each 45° ) rotation.The worktable turn over is driven by double hydraulic cylinders, which runs smoothly and it is more safe and reliable. The worktable wood is 80mm thick, only 60mm on the market, and is equipped with a rubber pad under the wood, which is not easy to seep.

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    The upper frame is welded by H-shaped steel with the national standard of 150mm. The middle frame and bottom frame are welded by the national standard 140mm channel steel. The profile specifications are larger than most of the worktables on the market ( Most of the manufacturers on the market only use 120mm channel steel ), high strength and thick material.

    The worktable is welded by high-strength national standard profile, which has high seismic and compressive strength, high safety factor and good integrity. Most of the peers use a small piece of splicing, which is only spliced at the position where the roller slides, which is extremely unstable.

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    The inside of the worktable is supported by 6 large roller. The size of the roller are larger than those on the market,which is the contact area and thickness is large, makes the operation is more stable、more wear-resistant and more durable,in the same time,it will improve the service life and saving the cost for customer.

    Equipped with an super-heavy worktable, the frame profile is larger and heavier than the same industry products, making the worktable seismic and compressive strength more high、more resistant and smooth operation.

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    Hydraulic part

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    The guide column lifting adopts hydraulic system. It is equipped with double oil cylinders, which runs smoothly and has strong overload protection.The hydraulic system adopts 7 OCEAN or ASHUN solenoid valve, a leading brand in Taiwan, with safe and reliable quality.

    Other

    A. The whole machine is adopts separated structure, the base can match:moving concrete stand、moving steel stand or customer homemade stand. The steel base is easy to disassemble and install, and the cement base is competitively priced for customers to choose flexibly.

    B. Packing & Loading
    All products have to pass strict inspection before leaving the factory, nude with plastic film and wire fixing.

    C. After-sales service:
    Thoughtful and efficient after-sales service, provide support and protection for your benefit
    1. According to the contract, guide equipment installation, commissioning for customers on schedule.
    2. On-site training, guide the customer about the product specification operation and technical use
    3. Responsible for receiving and handling customer’s suggestions and complaints about product quality and service quality
    4. In warranty period, we will do the tracking and inspection unscheduled to implement our service with dynamic management.
    5. If there is something problem with the machine during the warranty period, we will send someone to repair it for free
    6. The customer can enjoy life-long after-sales service after the warranty period.
    7. Responsible for training service personnel regularly, continuously improve the overall quality of service personnel
    8. We provide customers with equipment failure maintenance personnel, business consulting, customer complaints and other

    D. Daily maintenance diagram:

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    Processing site

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