PVC pipe production line ( 50-200mm )

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PVC pipe production line1 set Double-Screw Extruder – SJSZ65/132With INOVINCE SERVO motor , high top quality

1 set auto screw loader

1 set Mould for 50.63.75.90.110MM

1 set Mould for 125.140.160.200MM

1 set of Vacuum calibration cooling tank

1 set of three caterpillar haul off machine

1 set of Planetary cutting machine

1 set of Stacker

SHR300/600hot and cold  mixer
Automatic PVC pipe belling machine  with U type mould
SWP500 crusher with washing function  to crusher PVC pipe from 20-250mm 22kw motor   Moving knife 7 pcs, fix knife 2 pcs , output 400-500kg/h
PVC miller machine
﹡Screw、barrel design and manufacturing absorb European advanced technology﹡Screw and barrel material:38CrMoAlA,nitriding treated

﹡adopt original famous electric components with high steady running quality . Eg:

RKC or Omron temperature controller, AC speed regulator、low-voltage breaker adopts Schneider or Siemens

﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box

﹡Self protective system:

current of motor overload automatic stop protection

screw displacement automatic stop protection

Lubrication oil starvation automatic alarm device

Screw and barrel

1 Screw Diameter mm ¢65/132
2 Screw length mm 1430
3 Material of Screw and Barrel / 38CrMoAlA  Nitrogen Treatment
4 Depth of nitration case mm 0.4-0.7mm
5 Hardness of nitration HV 》940HV
6 Roughness of the surface Ra 0.4un
7 Hardness of double alloys HRC 55-62
8 Depth of double alloys mm 》2
9 Heating Power KW 24
10 Barrel Heating / Casting Aluminum Heater
11 Barrel Cooling / Low noise blower cooling
Transmission case
1 Applicable standard / JB/T9050.1-1999
2 Material of gear and shaft / Adopt high strength alloy, carburizing and quenching, grinding
3 Gear precision and hardness / 6grade, HRC 54-62
4 Oil sealing   All sealing adopt good products
5 Screw Safeguard / Automatic screw displacement alarm
Dosing feeding device
 
1 Type / Screw dosing feeder
2 Feeding motor power KW 1.5
3 Feeding speed regulator / INOVINCE Brand inverter
Motor and electric system
1 Motor Power KW 37(INVOVINCE SERVO MOTOR)
2 Speed adjusting mode / Holip or other famous  Frequency conversion adjusting
3 Max Output Capacity Kg/h 50-300kg
4 Vacuum exhaust system / by vacuum pump
5 Temperature Controller / Siemens/DELTA/OMRON
6 AC contactor / Siemens/DELTA/OMRON
7 Voltage / According to requirement
8 Extruder axis height mm 1000

2. Die head for PVC pipe  from 50-200mm

Item Description Remarks    

 

2 Material of the mould body Steel 45#(superior mold steel)
3 Material of the inner parts in mould 40Cr(superior mold steel)
4 Material of calibrator Brass
5 Pipe wall thickness(Pressure rate) As required

3. VACCUM PUMP CALIBRATION TANK  cooling tank

Vacuum Calibration and cooling Tank

Item Description ZK-200
Function: calibrate the outer diameter and cool
1 Length 6000mm
2 Material of tank stainless steel
3 Cooling Type Water Spray-pouring cooling
4 Water Pump power 4KW×2pcs
5 Vacuum Pump power 5.5KW×1pcs
6 Left and right position adjustment Manual adjusting
7 back and forth movement Moved by motor (cycloidal-pin wheel type)
       

4. Three  caterpillar hauling off unit

Three claw Pedrials Hauling off Machine

Item Description QY-200
Function: Draw PVC pipe forward stably, the speed is synchronized with extruder speed.
1 The quantity of Pedrail 3
2 Pedrail width 55mm
3 Pedrail available Length 1900mm
4 Max. Hauling Force 20KN
5 Pedrail Clamping and releasing Mode Pneumatically Drive
6 Hauling Motor Power 2.2KW
7 Hauling Speed 0.5~5m/min
8 Driven and transmission Central drive; cardan transmission
9 Speed Adjusting Mode Variable frequency conversion
10 Axis Height 1000mm

5. Planet Cutting Machine

Item Description CH-200
Function: Meter counting automatic cutting PVC pipe in fixed length.
1 Cutting mode Automatic meter counting cutting
2 Cutting motor power 2.2kw
3 Revolution motor Power 1.5KW
4 Blade cutting feed Hydraulic feeding
5 Dust collection By air blower with 1.5kw
6 Clamping and releasing Mode Pneumatically
7 Longitudinal return moving By air cylinder pneumatically
8 Saw material Good quality Alloy steel
9 Control ways Siemens PLC control
10 Inverter brand Schneider brand
       

6. Stacker

1 Model SFL-200
Application: Pile PVC pipes.
2 Material of guidance board Stainless steel
3 Length 6M
4 Discharging Method Pneumatic discharge
5 Center Height 1000mm
6 Height Adjusting ±50mm
7 Weight 480KG

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