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The Linear Cans Filling Machine
Video
Description
As a supplement to the high-speed rotating can filling machine, the linear cans filling machine can also fill a wide variety of products such as: beer, carbonated/soft drinks, fruit juices, sports drinks and teas. Because of its small footprint, flexible filling products, quick and convenient can replacement, so it is more popular with small-scale users. For example, using a linear can to fill craft beer is a small machine, but it also has a variety of functions (storage tank, rinse, CO2 purge, filling, lid, sealing). These functions are no different from those of rotary filling machines. There is also a short cycle time from the beer filling, to hang the lid, roll sealing, which maximizes the oxygen increase in the beer filling process, to ensure that the beer is more fresh and not oxidized. The specific work flow is as follows:
The function of flushing tank is to clean the dust and impurities in the tank. Turn the jar upside down, then rinse the jar under high pressure with disinfectant or sterile water, then drain the jar. The washing medium can be one or several, or it can be high-pressure gas gas washing and blow drying.
Usually the filling method is open filling, that is, the filling valve extends to the bottom of the can to fill, but this filling method has a relatively small allowable range for the temperature and co2 content of beer or carbonated beverage. In order to adapt more carbonated drinks or beer, we can use the isobaric filling method. The liquid level can be detected by a sensor in place, or a flow meter can be used for more accurate measurement.
The coiling system is a sealing machine which is driven by servo motor to rotate the jar and controlled by electronic CAM. It has fast response speed and high sealing efficiency. The coiling is formed in only one second, which is much faster than the way of pneumatic motor coiling. Easy to adjust the sealing wheel position, can be precisely adjusted to the can manufacturer’s specification range of roll sealing size. At the same time, change the pot type, the lid is also easy to operate
Features
1. Siemens control system is adopted, with high automatic control ability, all parts of the function of automatic operation, no operation after startup.
2. The material channel can be cleaned CIP completely, and the workbench can be washed directly, which meets the sanitary requirements of filling.
3. Servo drive sealing machine improves the reliability of roll sealing, shortens the sealing time, greatly simplifies the setting and maintenance time, times.
4. The same industry-leading filling head technology, Co2 purge function and Co2 filled tunnel control products with oxygen increase within the required range.
5. Easily switch between multiple tank heights and widths.
6. Either open filling or isobaric filling, the filling volume can be adjusted by easy conversion.
7. The filling channel is equipped with fast/slow switching valve to ensure smooth and stable materials in the filling process.
Technical Parameter
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JMC1200-L（liquid level control）/F（flowmeter）4-4-1 |
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No. |
parameter item |
Current equipment parameter |
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1 |
capacity | 1200CPH（330ml） |
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2 |
power | 1.8kw |
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3 |
can type |
decanting requires adjustment or addition of changes, but the time required is very short） |
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4 |
machine material | Aluminum/stainless steel 304/ hard alloy/other accessories /liquid touch part SUS304/ food grade plastic |
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5 |
beer source requirements | Temperature：30.2-32F（-1 to 0℃）/Carbonation：2.4 to 2.7 volume CO2/Pressure：22psi（0.15Mpa） |
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6 |
filling method | Open filling/optional isobaric filling, additional charge |
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7 |
measurement method | liquid level detect/optional flowmeter filling |
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8 |
before filling CO2 blow pressure | 0.2Mpa-0.3Mpa |
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9 |
CO2 protect tunnel after filling | yes |
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10 |
air regulator | 87psi-102psi（0.6Mpa-0.7Mpa） |
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11 |
electric component | Siemes smart200 |
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12 |
seamer | Pneumatically Controlled Sealing |
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13 |
dissolved Oxygen | ≤50ppb |
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14 |
storage tank conveyor/rotary table | yes |
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15 |
rinsing function | 4 heads washing /can be more,depend on capacity |
|
16 |
spray function | optional |
|
17 |
running direction | straight line |
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18 |
CIP function | yes |
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19 |
machine size | L1700 W1000 H2000 |
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20 |
lead time | 45day/single set and batch time is about the same /45 days |
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21 |
price | 18W（optional items extra money） |
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